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OVERALL CAPACITY UTILISATION AT DWARIKESH

Fiscal Year Ended

2007

2008

2009

2010

Intstalled Capacity (TCD) DN

6500

6500

6500

6500

DP

7500

7500

7500

7500

DD

 

7500

7500

7500

Sugarcane Crushed (Ave TCD) DN

4964

5098

4258

4749

DP

5368

5636

4336

4854

DD

 

 

4572

5172

Capacity Utilisation (%) DN

76.37

78.43

65.51

73.07

DP

71.57

75.15

57.81

64.72

DD

 

68.25

60.96

68.96

Recovery (%) DN

10.58

10.64

10.31

10.31

DP

10.07

10.33

9.93

9.77

DD

 

10.27

8.61

8.77

No. of days cane crushed DN

169

142

119

140

DP

166

127

106

134

DD

 

99

66

114

OPERATING RESULTS AND TECHNICAL EFFICIENCY

Dwarikesh Nagar (DN) Particulars

2009-2010

2008-200 9 22.11.08  to 21.03.09

2007-200 8 26-11-07 to 16-04-08

2006-200 7 10-11-06 to 28-04-07

Days

140

119.00

142.00

169.00

Total days actual crushing

134.88

105.35

143.68

163.57

Total hours actual crushing

2967.27

2317.75

3160.79

3598.55

Total hours lost (including hours lost on account of farmers' strike)

375.57

536.90

237.45

451.30

Total cane crushed (million quintals)

6.61

5.06

7.22

8.38

Total net sugar bags (quintals)

683165

522,037

768,075

886,127

Total molasses produced (quintals)

296170

216,706

311,002

362,998

Recovery percentage

10.31

10.31

10.64

10.58

Final molasses percentage cane

4.47

4.28

4.31

4.33

Bagasse percentage cane

31.71

30.67

32.71

34.50

Filter cake percentage

5.75

4.51

3.97

3.94

Down time percentage

11.23

18.81

6.99

11.14

Total losses percentage

1.89

1.84

1.92

2.04

Steam consumption per tonne with relation to cane crushed percentage

53.20

53.45

52.76

55.13

 TECHNICAL EFFICIENCY ACHIEVED V/S INDUSTRY NORMS-DN unit

Norms

Targets fixed
by the
government

2009-2010

Actual Achievement 2008-2009

Actual Achievement 2007-2008

Actual Achievement 2006-2007

Reduced Mill Extraction
(RME - minimum)

95%

96.50

96.51

96.43

96.28

Reduced Boiling House Recovery (RBHR - minimum)

90%

90.94

91.08

90.99

90.46

Total Sugar Loss Percentage Cane (maximum)

2%

1.89

1.84

1.92

2.04

Steam percentage cane (maximum)

50%

53.20

53.45

52.76

55.13

Down Time Including General Cleaning

10%

11.23

18.81

6.99

11.14

Down Time Excluding General Cleaning

4.50%

11.00

18.47

5.87

9.90

TECHNICAL EFFICIENCY ACHIEVED V/S INDUSTRY NORMS DD unit

Norms

Targets fixed by the Government

2009-2010

Actual Achievement 2008-2009

Actual Achievement 2007-2008

Reduced Mill Extraction
(RME - minimum)

95%

96.86

96.66

96.63

Reduced Boiling House Recovery (RBHR - minimum)

90%

90.92

91.21

90.43

Total Sugar Loss Percentage Cane (maximum)

2%

2.04

2.15

2.14

Steam percentage cane (maximum)

50%

51.01

50.01

52.75

Down Time Including General Cleaning

10%

12.66

16.76

18.34

Down Time Excluding General Cleaning

4.50%

12.66

16.76

17.01

OPERATING RESULTS & TECHNICAL EFFICIENCY
for Dwarikesh Puram (DP)

Particulars

2009-2010

2007-200 8 19-11-08  to 05-03-09

2007-200 8 26-11-07 to 31-03-08

2006-200 7  10-11-06 to 25.04.07

Days

134

106

127

166

Total days actual crushing

121.81

89.50

125. 05

155. 55

Total hours actual crushing

2679.85

1968.98

275 1.13

342 2.07

Total hours lost (including hours lost on account of farmers' strike)

525.4

563. 63

284. 85

555. 18

Total cane crushed (million quintals)

6.48

4.58

7.13

8.90

Total net sugar bags (quintals)

634460

454, 380

736, 265

895, 500

Total molasses produced (quintals)

301650

211, 524

321, 448

454, 700

Recovery percentage

9.77

9.93

10.3 3

10.07

Final molasses percentage cane

4.65

4.62

4.51

5.11

Bagasse percentage cane

31.17

32.17

33.63

32.60

Filter cake percentage

5.05

4.48

3.98

4.20

Down time percentage

16.39

22.25

9.38

13.96

Total losses percentage

1.96

1.97

1.97

2.21

Steam consumption per tonne with relation to cane crushed percentage

49.19

50.36

49.19

48.35

 TECHNICAL EFFICIENCY ACHIEVED V/S INDUSTRY NORMS DP unit

Norms

Targets fixed by the Government

2009-2010

Actual Achievement 2008-2009

Actual Achievement 2007-2008

Actual Achievement 2006-2007

Reduced Mill Extraction
(RME - minimum)

95%

96.89

96.68

96.61

96.52

Reduced Boiling House Recovery (RBHR - minimum)

90%

91.01

91.10

91.35

90.48

Total Sugar Loss Percentage Cane (maximum)

2%

1.96

1.97

1.97

2.21

Steam percentage cane (maximum)

50%

49.19

50.36

49.19

48.35

Down Time Including General Cleaning

10%

16.39

22.25

9.38

13.96

Down Time Excluding General Cleaning

4.50%

16.39

21.92

7.92

13.10

 OPERATING RESULTS & TECHNICAL EFFICIENCY for Dwarikesh Dham

Particulars

2009-10

2008-09 26-11-08 to 31-01-09

2007-08 17-12-07 to 25-03-08

Days

114

66

99

Total days actual crushing

107.86

59.72

87.75

Total hours actual crushing

2372.85

1313.75

193 0.57

Total hours lost (including hours lost on account of farmers' strike)

343.98

264.50

433. 48

Total cane crushed (million quintals)

5.86

3.01

5.04

Total net sugar bags (quintals)

514082

258461

517, 759

Total molasses produced (quintals)

307785

161404

272, 652

Recovery percentage

8.77

8.61

10.27

Final molasses percentage cane

5.25

5.37

5.41

Bagasse percentage cane

30.42

32.77

34.07

Filter cake percentage

3.88

4.06

3.74

Down time percentage

12.66

16.76

18.34

Total losses percentage

2.04

2.15

2.14

Steam consumption per tonne with relation to cane crushed percentage

51.01

50.01

52.75

 

 
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