OVERALL
CAPACITY UTILISATION AT DWARIKESH
|
Fiscal
Year Ended |
2007 |
2008
|
2009
|
2010
|
2011 |
| Intstalled Capacity (TCD) DN |
6500 |
6500 |
6500 |
6500 |
6500 |
| DP |
7500 |
7500 |
7500 |
7500 |
7500 |
| DD |
|
7500 |
7500 |
7500 |
7500 |
| Sugarcane Crushed (Ave TCD) DN |
4964 |
5098 |
4258 |
4749 |
4893 |
| DP |
5368 |
5636 |
4336 |
4854 |
4459 |
| DD |
|
|
4572 |
5172 |
5421 |
| Capacity Utilisation (%) DN |
76.37 |
78.43 |
65.51 |
73.07 |
75.27 |
| DP |
71.57 |
75.15 |
57.81 |
64.72 |
59.46 |
| DD |
|
68.25 |
60.96 |
68.96 |
72.28 |
| Recovery (%) DN |
10.58 |
10.64 |
10.31 |
10.31 |
10.30 |
| DP |
10.07 |
10.33 |
9.93 |
9.77 |
9.47 |
| DD |
|
10.27 |
8.61 |
8.77 |
8.55 |
| No. of days cane crushed DN |
169 |
142 |
119 |
140 |
141 |
| DP |
166 |
127 |
106 |
134 |
132 |
| DD |
|
99 |
66 |
114 |
113 |
OPERATING
RESULTS AND TECHNICAL EFFICIENCY
|
Dwarikesh
Nagar (DN) Particulars |
2010-2011 |
2009-2010
|
2008-2009
22.11.08 to 21-03-09
|
2007-2008
26.11.07 to 16-04-08
|
2006-2007
10.11.06 to 28-04-07 |
| Days |
141 |
140 |
119 |
142 |
169 |
| Total days actual crushing |
141.74 |
134.88 |
105.35 |
143.68 |
163.57 |
| Total hours actual crushing |
3118.3 |
2967.27 |
2317.75 |
3160.79 |
3598.55 |
| Total hours lost (including hours lost on account of farmers' strike) |
257.62 |
375.57 |
536.9 |
237.45 |
451.3 |
| Total cane crushed (million quintals) |
6.88 |
6.61 |
5.06 |
7.22 |
8.38 |
| Total net sugar bags (quintals) |
710349 |
683165 |
5,22,037 |
7,68,075 |
8,86,127 |
| Total molasses produced (quintals) |
301098 |
296170 |
2,16,706 |
3,11,002 |
3,62,998 |
| Recovery percentage |
10.30 |
10.31 |
10.31 |
10.64 |
10.58 |
| Final molasses percentage cane |
4.37
|
4.47 |
4.28 |
4.31 |
4.33 |
| Bagasse percentage cane |
32.48 |
31.71 |
30.67 |
32.71 |
34.5 |
| Filter cake percentage |
4.9 |
5.75 |
4.51 |
3.97 |
3.94 |
| Down time percentage |
7.63
|
11.23 |
18.81 |
6.99 |
11.14 |
| Total losses percentage |
1.85 |
1.89 |
1.84 |
1.92 |
2.04 |
| Steam consumption per tonne with relation to cane crushed percentage |
54.65 |
53.2 |
53.45 |
52.76 |
55.13 |
TECHNICAL
EFFICIENCY ACHIEVED V/S INDUSTRY NORMS-DN unit
|
|
Targets fixed by the Government |
Actual Achievement 2010-2011
|
Actual Achievement 2009-2010
|
Actual Achievement
2008-2009
|
Actual Achievement
2007-2008 |
Reduced Mill Extraction
(RME - minimum) |
95% |
96.31 |
96.5 |
96.51 |
96.43 |
| Reduced Boiling House Recovery (RBHR - minimum) |
90% |
91.08 |
90.94 |
91.08 |
90.99 |
| Total Sugar Loss Percentage Cane (maximum) |
2% |
1.85 |
1.89 |
1.84 |
1.92 |
| Steam percentage cane (maximum) |
50% |
54.65 |
53.2 |
53.45 |
52.76 |
| Down Time Including General Cleaning |
10% |
7.63 |
11.23 |
18.81 |
6.99 |
| Down Time Excluding General Cleaning |
4.50% |
7.16 |
11 |
18.47 |
5.87 |
OPERATING
RESULTS AND TECHNICAL EFFICIENCY for Dwarikesh Dham
|
Particulars |
2010-2011 |
2009-2010
|
2008-2009
26.11.08 to 31-01-09
|
2007-2008
17.12.07 to 25-03-08
|
| Days |
113 |
114 |
66 |
99 |
| Total days actual crushing |
111.77 |
107.86 |
59.72 |
87.75 |
| Total hours actual crushing |
2458.95 |
2372.85 |
1313.75 |
1930.57 |
| Total hours lost (including hours lost on account of farmers' strike) |
244.13 |
343.98 |
264.5 |
433.48 |
| Total cane crushed (million quintals) |
6.11 |
5.86 |
3.01 |
5.04 |
| Total net sugar bags (quintals) |
522085 |
514082 |
258461 |
517,759 |
| Total molasses produced (quintals) |
347395 |
307785 |
161404 |
272,652 |
| Recovery percentage |
8.55 |
8.77 |
8.61 |
10.27 |
| Final molasses percentage cane |
5.69
|
5.25 |
5.37 |
5.41 |
| Bagasse percentage cane |
32.546 |
30.42 |
32.77 |
34.07 |
| Filter cake percentage |
4.228 |
3.88 |
4.06 |
3.74 |
| Down time percentage |
9.03
|
12.66 |
16.76 |
18.34 |
| Total losses percentage |
2.071 |
2.04 |
2.15 |
2.14 |
| Steam consumption per tonne with relation to cane crushed percentage |
46.97 |
51.01 |
50.01 |
52.75 |
TECHNICAL
EFFICIENCY ACHIEVED V/S INDUSTRY NORMS DD unit
|
|
Targets fixed by the Government |
Actual Achievement 2010-2011
|
Actual Achievement 2009-2010
|
Actual Achievement
2008-2009
|
Actual Achievement
2007-2008 |
Reduced Mill Extraction
(RME - minimum) |
95% |
97.37 |
96.86 |
96.66 |
96.63 |
| Reduced Boiling House Recovery (RBHR - minimum) |
90% |
90.87 |
90.92 |
91.21 |
90.43 |
| Total Sugar Loss Percentage Cane (maximum) |
2% |
2.07 |
2.04 |
2.15 |
2.14 |
| Steam percentage cane (maximum) |
50% |
46.97 |
51.01 |
50.01 |
52.75 |
| Down Time Including General Cleaning |
10% |
9.03 |
12.66 |
16.76 |
18.34 |
| Down Time Excluding General Cleaning |
4.50% |
8.74 |
12.66 |
16.76 |
17.01 |
OPERATING
RESULTS AND TECHNICAL EFFICIENCY for Dwarikesh Puram (DP)
|
Particulars |
2010-2011 |
2009-2010
|
2008-2009
19.11.08 to 05-03-09
|
2007-2008
26.11.07 to 31-03-08
|
2006-2007
10.11.06 to 25-04-07 |
| Days |
132 |
134 |
106 |
127 |
166 |
| Total days actual crushing |
115.38 |
121.81 |
89.5 |
125.05 |
155.55 |
| Total hours actual crushing |
2538.43 |
2679.85 |
1968.98 |
2751.13 |
3422.07 |
| Total hours lost (including hours lost on account of farmers' strike) |
620.93 |
525.4 |
563.63 |
284.85 |
555.18 |
| Total cane crushed (million quintals) |
5.87 |
6.48 |
4.58 |
7.13 |
8.9 |
| Total net sugar bags (quintals) |
557845 |
634460 |
454,380 |
736,265 |
895,500 |
| Total molasses produced (quintals) |
276585 |
301650 |
211,524 |
321,448 |
454,700 |
| Recovery percentage |
9.47 |
9.77 |
9.93 |
10.33 |
10.07 |
| Final molasses percentage cane |
4.71
|
4.65 |
4.62 |
4.51 |
5.11 |
| Bagasse percentage cane |
31.81 |
31.17 |
32.17 |
33.63 |
32.6 |
| Filter cake percentage |
5.46 |
5.05 |
4.48 |
3.98 |
4.2 |
| Down time percentage |
19.65
|
16.39 |
22.25 |
9.38 |
13.96 |
| Total losses percentage |
1.926 |
1.962 |
1.966 |
1.971 |
2.212 |
| Steam consumption per tonne with relation to cane crushed percentage |
49.88 |
49.19 |
50.36 |
49.19 |
48.35 |
TECHNICAL
EFFICIENCY ACHIEVED V/S INDUSTRY NORMS DP unit
|
Norms |
Targets fixed by the Government |
Actual Achievement 2010-2011
|
Actual Achievement 2009-2010
|
Actual Achievement
2008-2009
|
Actual Achievement
2007-2008
|
Actual Achievement
2006-2007 |
Reduced Mill Extraction
(RME - minimum) |
95% |
97.27 |
96.89 |
96.68 |
96.61 |
96.52 |
| Reduced Boiling House Recovery (RBHR - minimum) |
90% |
91.43 |
91.01 |
91.1 |
91.35 |
90.48 |
| Total Sugar Loss Percentage Cane (maximum) |
2% |
1.93 |
1.96 |
1.97 |
1.97 |
2.21 |
| Steam percentage cane (maximum) |
50% |
49.88 |
49.19 |
50.36 |
49.19 |
48.35 |
| Down Time Including General Cleaning |
10% |
19.65 |
16.39 |
22.25 |
9.38 |
13.96 |
| Down Time Excluding General Cleaning |
4.50% |
19.42 |
16.39 |
21.92 |
7.92 |
13.1 |
